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Rapid and Energy-Efficient Manufacturing of Thermoset Prepreg Via Localized In-Plane Thermal Assist (LITA) Technique
Composites Part A: Applied Science and Manufacturing
  • Kaiyue Deng
  • Chunyan Zhang
  • Xiangyang Dong, Missouri University of Science and Technology
  • Kun Kelvin Fu
Abstract

Prepregs are in demand for large production by the composites manufacturing industry to improve the mechanical properties of the load-bearing structural parts. The current prepreg manufacturing is confronted with inadequate resin impregnation, high energy costs, and safety concerns. To address those challenges, in this paper, we proposed a novel thermoset prepreg fabrication strategy that utilizes viscosity controlled by thermal gradient as well as gravity to achieve fast and energy-efficient manufacturing of thermoset prepreg. The concept is based on the localized in-plane thermal assist (LITA) technique, which uses a dynamic capillary effect to induce the wicking of thermoset resins in carbon fibers. This work demonstrated that a bench-scale continuous production of thermoset prepreg with carbon fiber tows can be achieved, and results show that the produced prepreg is B-staged, with the degree of curing as 13.9%. Our calculation suggests that the LITA prepreg fabrication method could save 63.56% of energy compared to the traditional prepreg fabrication methods, and increase the production rate by 133.28% compared to the traditional hot-melt prepreg fabrication method. The LITA prepreg method represents an efficient and eco-friendly composite manufacturing technology to outperform the state-of-the-art energy-intensive prepreg fabrication methods.

Department(s)
Mechanical and Aerospace Engineering
Comments

This work was supported by the Air Force Office of Scientific Research, Grant FA9550-21-1-0226.

Keywords and Phrases
  • Capillary Effect,
  • Prepreg,
  • Resin Flow,
  • Thermosetting Resin
Document Type
Article - Journal
Document Version
Citation
File Type
text
Language(s)
English
Rights
© 2022 Elsevier, All rights reserved.
Publication Date
10-1-2022
Publication Date
01 Oct 2022
Citation Information
Kaiyue Deng, Chunyan Zhang, Xiangyang Dong and Kun Kelvin Fu. "Rapid and Energy-Efficient Manufacturing of Thermoset Prepreg Via Localized In-Plane Thermal Assist (LITA) Technique" Composites Part A: Applied Science and Manufacturing Vol. 161 (2022) ISSN: 1359-835X
Available at: http://works.bepress.com/xiangyang-dong/32/