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Fabrication and Characterization of High-Purity Alumina Ceramics Doped with Zirconia Via Laser Direct Deposition
JOM Journal of the Minerals, Metals and Materials Society
  • Aditya R. Thakur
  • John M. Pappas
  • Xiangyang Dong, Missouri University of Science and Technology
Abstract

Additive manufacturing of ceramics via laser direct deposition is particularly challenging owing to high thermal gradients and subsequently high tendency for thermally induced cracking. Therefore, it is necessary to have an improved understanding of the effects of processing conditions and material compositions on the quality of deposited ceramic parts. In this article, thin wall structures of high-purity ceramics were fabricated with commercially available alumina powder. The effects of zirconia dopants, varying from 0 wt.% to 10 wt.%, were studied. The microstructure and compositions of the manufactured specimens were characterized using scanning electron microscopy and energy-dispersive x-ray spectroscopy to study grain size, orientation and distribution. Grain size distribution varied within the deposited ceramic parts because of the non-uniform temperature distribution during printing. The zirconia dopant was found to mainly accumulate within grain boundaries. An increasingly finer microstructure was observed with increased zirconia doping materials in the printed samples.

Department(s)
Mechanical and Aerospace Engineering
Research Center/Lab(s)
Intelligent Systems Center
Keywords and Phrases
  • Alumina,
  • Aluminum oxide,
  • Deposition,
  • Energy dispersive spectroscopy,
  • Fabrication,
  • Grain boundaries,
  • Grain size and shape,
  • Microstructure,
  • Scanning electron microscopy, Energy dispersive X ray spectroscopy,
  • Fabrication and characterizations,
  • Grain size distribution,
  • Laser direct depositions,
  • Material compositions,
  • Processing condition,
  • Thermally induced,
  • Thin-wall structures, Zirconia
Document Type
Article - Journal
Document Version
Citation
File Type
text
Language(s)
English
Rights
© 2019 The Minerals, Metals & Materials Society, All rights reserved.
Publication Date
3-1-2020
Publication Date
01 Mar 2020
Citation Information
Aditya R. Thakur, John M. Pappas and Xiangyang Dong. "Fabrication and Characterization of High-Purity Alumina Ceramics Doped with Zirconia Via Laser Direct Deposition" JOM Journal of the Minerals, Metals and Materials Society Vol. 72 (2020) p. 1299 - 1306 ISSN: 1047-4838; 1543-1851
Available at: http://works.bepress.com/xiangyang-dong/15/