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Presentation
A SImulation-Based Approach for Dock Allocation in a Food Distribution Center
Proceedings of the 2008 Winter Simulation Conference
  • Balagopal Gopakumar
  • Suvarna Sundaram
  • Shengyong Wang, University of Akron, main campus
Document Type
Conference Proceeding
Publication Date
1-1-2008
Abstract

This research endeavor focused on the warehouse receiving process at a large food distribution center, which comprises of trucks with goods reaching the destination warehouse, unloading and finally putting away the contents to the specific aisles. Discrete event simulation was used to model the current system’s functioning and to identify operational inefficiencies which were quantified through a detailed value stream mapping exercise. Inspired by ‘lean’ philosophy, a dock allocation algorithm was designed to take into account the relationship between the dock location and the destination aisle to ‘optimally’ assign the trucks to the docks. After validating the baseline, new scenarios incorporating the allocation algorithm were tested. Two of the scenarios showed an average reduction of 30% in daily travel distance for the ‘put-away’ personnel. The simulation model also helped visualize the benefits that would accrue through the use of lean principles to reduce the non-value added time in warehouse operations.

Citation Information
Balagopal Gopakumar, Suvarna Sundaram and Shengyong Wang. "A SImulation-Based Approach for Dock Allocation in a Food Distribution Center" Proceedings of the 2008 Winter Simulation Conference (2008) p. 2750 - 2755
Available at: http://works.bepress.com/shengyong_wang/7/