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Comparison of CFD Simulations with Experimental Measurements of Nozzle Clogging in Continuous Casting of Steels
Metallurgical and Materials Transactions B
  • Mahdi Mohammadi-Ghaleni
  • Mohsen Asle Zaeem, Missouri University of Science and Technology
  • Jeffrey D. Smith, Missouri University of Science and Technology
  • Ronald J. O'Malley, Missouri University of Science and Technology
Abstract

Measurements of clog deposit thickness on the interior surfaces of a commercial continuous casting nozzle are compared with computational fluid dynamics (CFD) predictions of melt flow patterns and particle-wall interactions to identify the mechanisms of nozzle clogging. A submerged entry nozzle received from industry was encased in epoxy and carefully sectioned to allow measurement of the deposit thickness on the internal surfaces of the nozzle. CFD simulations of melt flow patterns and particle behavior inside the nozzle were performed by combining the Eulerian-Lagrangian approach and detached eddy simulation turbulent model, matching the geometry and operating conditions of the industrial test. The CFD results indicated that convergent areas of the interior cross section of the nozzle increased the velocity and turbulence of the flowing steel inside the nozzle and decreased the clog deposit thickness locally in these areas. CFD simulations also predicted a higher rate of attachment of particles in the divergent area between two convergent sections of the nozzle, which matched the observations made in the industrial nozzle measurements.

Department(s)
Materials Science and Engineering
Research Center/Lab(s)
Center for High Performance Computing Research
Second Research Center/Lab
Peaslee Steel Manufacturing Research Center
Keywords and Phrases
  • Continuous Casting,
  • Deposits,
  • Flow Patterns,
  • Lagrange Multipliers,
  • Nozzles,
  • Steel Castings,
  • Two Phase Flow,
  • Continuous Casting of Steels,
  • Detached-Eddy Simulation Turbulent,
  • Eulerian-Lagrangian Approach,
  • Interior Surfaces,
  • Internal Surfaces,
  • Operating Condition,
  • Particle Behavior,
  • Submerged Entry Nozzles,
  • Computational Fluid Dynamics
Document Type
Article - Journal
Document Version
Citation
File Type
text
Language(s)
English
Rights
© 2016 Springer Boston, All rights reserved.
Publication Date
12-1-2016
Publication Date
01 Dec 2016
Citation Information
Mahdi Mohammadi-Ghaleni, Mohsen Asle Zaeem, Jeffrey D. Smith and Ronald J. O'Malley. "Comparison of CFD Simulations with Experimental Measurements of Nozzle Clogging in Continuous Casting of Steels" Metallurgical and Materials Transactions B Vol. 47 Iss. 6 (2016) p. 3384 - 3393 ISSN: 1073-5615
Available at: http://works.bepress.com/ronald-omalley/8/