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Kinetics of Carbon Transfer from Magnesia-Graphite Ladle Refractories to Ultra-Low Carbon Steel
Proceedings of the 52nd Annual Symposium on Refractories (2016, St. Louis)
  • Andrew A. Russo
  • Jeffrey D. Smith, Missouri University of Science and Technology
  • Ronald J. O'Malley, Missouri University of Science and Technology
  • Von Richards, Missouri University of Science and Technology
Abstract

Kinetic mechanisms of carbon transport to ultra-low carbon (ULC) steel from magnesia-graphite ladle refractories were investigated through laboratory dip tests with commercially available ladle refractories in a vacuum induction furnace. The effect of refractory carbon content on carbon transfer was investigated by using refractories with carbon contents between 4-12 wt%. The influence of slag was also investigated by using slag free and slag containing dip tests with varying MgO content. Carbon transfer is controlled by steel penetrating into the refractory and dissolving carbon when no slag is present. The rate controlling step of this mechanism is convective mass transfer of carbon into the bulk steel. The mass transfer coefficient for carbon transfer was found to be approximately 1∙10^(-6) m/s. Corrosion of the refractory controlled the carbon transfer when slag was present. The mass transfer coefficient of MgO into slag was found to be 8∙10^(-6) m/s for 10 wt%C bricks and 12∙10^(-6) m/s for 4 wt%C bricks. The calculated carbon pickup based on these mechanisms was in good agreement with the measured carbon pickup which supports the proposed mechanisms.

Meeting Name
52nd Annual Symposium on Refractories (2016: Mar. 30-31, St. Louis)
Department(s)
Materials Science and Engineering
Research Center/Lab(s)
Peaslee Steel Manufacturing Research Center
Document Type
Article - Conference proceedings
Document Version
Citation
File Type
text
Language(s)
English
Rights
© 2016 The American Ceramics Society, All rights reserved.
Publication Date
3-31-2016
Publication Date
31 Mar 2016
Citation Information
Andrew A. Russo, Jeffrey D. Smith, Ronald J. O'Malley and Von Richards. "Kinetics of Carbon Transfer from Magnesia-Graphite Ladle Refractories to Ultra-Low Carbon Steel" Proceedings of the 52nd Annual Symposium on Refractories (2016, St. Louis) (2016)
Available at: http://works.bepress.com/ronald-omalley/61/