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Article
Chloride-Induced Corrosion Mechanism and Rate of Enamel- and Epoxy-Coated Deformed Steel Bars Embedded in Mortar
Cement and Concrete Research
  • Fujian Tang
  • Genda Chen, Missouri University of Science and Technology
  • Richard K. Brow, Missouri University of Science and Technology
Abstract

The chloride-induced corrosion mechanisms of uncoated, pure enamel (PE)-coated, mixed enamel (ME)-coated, double enamel (DE)-coated, and fusion bonded epoxy (FBE)-coated deformed steel bars embedded in mortar cylinders are investigated in 3.5 wt.% NaCl solution and compared through electrochemical tests and visual inspection. Corrosion initiated after 29 or 61 days of tests in all uncoated and enamel-coated steel bars, and after 244 days of tests in some FBE-coated steel bars. In active stage, DE- and FBE-coated steel bars are subjected to the highest and lowest corrosion rates, respectively. The uncoated and ME-coated steel bars revealed relatively uniform corrosion while the PE-, DE-, and FBE-coated steel bars experienced pitting corrosion around damaged coating areas. Due to the combined effect of ion diffusion and capillary suction, wet-dry cyclic immersion caused more severe corrosion than continuous immersion. Both exposure conditions affected the corrosion rate more significantly than the water-cement ratio in mortar design.

Department(s)
Civil, Architectural and Environmental Engineering
Second Department
Materials Science and Engineering
Keywords and Phrases
  • Bars (metal),
  • Chlorine compounds,
  • Enamels,
  • Mortar,
  • Pitting,
  • Chloride induced corrosion,
  • Chlorides (d),
  • Deformed steel bar,
  • Electrochemical test,
  • Exposure conditions,
  • Fusion bonded epoxy,
  • Long-term performances (c),
  • Sem (b),
  • Corrosion rate
Document Type
Article - Journal
Document Version
Citation
File Type
text
Language(s)
English
Rights
© 2016 Elsevier Ltd, All rights reserved.
Publication Date
4-1-2016
Publication Date
01 Apr 2016
Citation Information
Fujian Tang, Genda Chen and Richard K. Brow. "Chloride-Induced Corrosion Mechanism and Rate of Enamel- and Epoxy-Coated Deformed Steel Bars Embedded in Mortar" Cement and Concrete Research Vol. 82 (2016) p. 58 - 73 ISSN: 0008-8846
Available at: http://works.bepress.com/richard-brow/21/