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Article
Failure in Metal Honeycombs Manufactured by Selective Laser Melting of 304L Stainless Steel under Compression
Virtual and Physical Prototyping
  • Sudharshan Anandan
  • Rafid M. Hussein
  • Myranda Spratt
  • Joseph William Newkirk, Missouri University of Science and Technology
  • K. Chandrashekhara, Missouri University of Science and Technology
  • Heath Misak
  • Michael Walker
Abstract

Cellular structures, specifically honeycombs, are commonly used as core materials in sandwich structures. This is especially true in aerospace applications where high bending and out-of-plane compressive stiffness coupled with low component weight is required. Additive manufacturing techniques are well suited for the manufacture of such cellular structures in a cost-effective manner. The current work focuses on honeycombs using selective laser melting of 304 L stainless steel. The mechanical behaviour of honeycombs was evaluated using out-of-plane compression tests. A numerical model was built to describe failure of the additively manufactured honeycombs. Compression tests were performed, on cylindrical samples to build the nonlinear material model. The material behaviour was found to be dependent on the build direction. Results of experiments and simulation show that failure occurs through a plastic buckling mechanism.

Department(s)
Materials Science and Engineering
Second Department
Mechanical and Aerospace Engineering
Research Center/Lab(s)
Intelligent Systems Center
Second Research Center/Lab
Center for High Performance Computing Research
Keywords and Phrases
  • Additive Manufacturing,
  • Metal Honeycombs,
  • Compression,
  • Selected Laser Melting,
  • Numerical Model
Document Type
Article - Journal
Document Version
Citation
File Type
text
Language(s)
English
Rights
© 2018 Taylor & Francis, All rights reserved.
Publication Date
10-1-2018
Publication Date
01 Oct 2018
Citation Information
Sudharshan Anandan, Rafid M. Hussein, Myranda Spratt, Joseph William Newkirk, et al.. "Failure in Metal Honeycombs Manufactured by Selective Laser Melting of 304L Stainless Steel under Compression" Virtual and Physical Prototyping Vol. 14 Iss. 2 (2018) ISSN: 1745-2759; 1745-2767
Available at: http://works.bepress.com/k-chandrashekhara/335/