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Investigation of Machining Coolant Residue Cleaning Methods for Ti6Al4V Part Fabrication through Hybrid Manufacturing Process
Manufacturing Letters
  • Lei Yan
  • Yunlu Zhang
  • Joseph William Newkirk, Missouri University of Science and Technology
  • Frank W. Liou, Missouri University of Science and Technology
  • Eric Thomas
  • Andrew Baker
Abstract

A major concern in the hybrid manufacturing of Ti-6Al-4V parts is whether coolant residue from wet machining will cause contamination subsequent laser metal deposition operations. Laser rastering and compressed air were used in a cleaning effectiveness study with oil- and water-based coolant residue. The cleaning effect was evaluated by Vickers hardness and tensile tests on parts which were built on cleaned surfaces by the aforementioned methods. The conclusions, drawn from comparison with deposit built on dry machining surface, indicates laser heating for thin oil-based coolant residue and laser heating then cleaning with compressed air for water-based coolant residue yield good cleaning effectiveness.

Department(s)
Materials Science and Engineering
Second Department
Mechanical and Aerospace Engineering
Research Center/Lab(s)
Intelligent Systems Center
Comments

This project was supported by The Boeing Company through the Center for Aerospace Manufacturing Technologies (CAMT), National Science Foundation Grants #CMMI-1547042 and CMMI-1625736, and the Intelligent Systems Center (ISC) at Missouri S&T.

Keywords and Phrases
  • Compressed air,
  • Coolant residue,
  • Hybrid manufacturing,
  • Laser heating,
  • Ti-6Al-4V
Document Type
Article - Journal
Document Version
Citation
File Type
text
Language(s)
English
Rights
© 2018 Society of Manufacturing Engineers (SME), All rights reserved.
Publication Date
4-1-2018
Publication Date
01 Apr 2018
Citation Information
Lei Yan, Yunlu Zhang, Joseph William Newkirk, Frank W. Liou, et al.. "Investigation of Machining Coolant Residue Cleaning Methods for Ti6Al4V Part Fabrication through Hybrid Manufacturing Process" Manufacturing Letters Vol. 16 (2018) p. 10 - 13 ISSN: 2213-8463
Available at: http://works.bepress.com/joseph-newkirk/194/