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Potential Large-Volume Beneficial use of Low-Grade Fly Ash in Magnesia-Phosphate Cement Based Materials
Fuel
  • Wenyu Liao
  • Hongyan Ma, Missouri University of Science and Technology
  • Hongfang Sun
  • Yan Huang
  • Yaocheng Wang
Abstract

Fly ash is a waste produced during combustion of coal that is a significant fossil fuel source for electricity production. Main beneficial use of fly ash has been defined in cement and concrete industry. However, low-grade fly ashes (LGFA), due to their high carbon content and low glass content, can hardly be used in making cement or concrete. Magnesia-phosphate cement (MPC) is a promising but costly binder material for utilizations in repair works of degraded infrastructure and some functional applications. Low-grade fly ash is possible to be consumed in making LGFA-MPC binder, which will undoubtedly reduce the cost and bring additional environmental benefit. In this paper, an MPC paste with the magnesia-to-phosphate molar (M/P) ratio of 8 and a water-to-solid (W/S) ratio of 0.2 is selected as the reference, and a LGFA is used to replace 20%, 40% and 60% of the solid phase by volume, respectively, to examine this possibility. The compressive strengths of the four pastes are measured following the increasing ages, and the water resistance indices of them are also evaluated. The results show that the higher the fly ash replacement, the lower the compressive strength at all ages, but the better the long-term water-resistance. Based on a three-limit theory, the effect of fly ash replacement on compressive strength is explained, and it is proved that the fly ash is more than an inert filler. The influence of fly ash on water resistance is also explained through a microstructural analysis.

Department(s)
Civil, Architectural and Environmental Engineering
Keywords and Phrases
  • Binders,
  • Bins,
  • Carbon,
  • Cement Industry,
  • Coal Ash,
  • Coal Combustion,
  • Compressive Strength,
  • Concrete Industry,
  • Concretes,
  • Fly Ash,
  • Fossil Fuels,
  • Magnesia,
  • Waste Incineration,
  • Cement and Concrete Industries,
  • Electricity Production,
  • Environmental Benefits,
  • Functional Applications,
  • Low Grade,
  • Magnesia Phosphate Cements,
  • Microstructural Analysis,
  • Water-resistances,
  • Cements,
  • Synergy Mechanism
Document Type
Article - Journal
Document Version
Citation
File Type
text
Language(s)
English
Rights
© 2017 Elsevier Ltd, All rights reserved.
Publication Date
12-1-2017
Publication Date
01 Dec 2017
Disciplines
Citation Information
Wenyu Liao, Hongyan Ma, Hongfang Sun, Yan Huang, et al.. "Potential Large-Volume Beneficial use of Low-Grade Fly Ash in Magnesia-Phosphate Cement Based Materials" Fuel Vol. 209 (2017) p. 490 - 497 ISSN: 0016-2361
Available at: http://works.bepress.com/hongyan-ma/34/