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Article
Modification of Residual Stresses in Laser Additive Manufactured AlSi10Mg Specimens Using an Ultrasonic Peening Technique
Materials
  • Xiaodong Xing, Harbin Engineering University
  • Xiaoming Duan, Harbin Engineering University
  • Xiaojing Sun, Harbin Engineering University
  • Haijun Gong, Georgia Southern University
  • Liquan Wang, Harbin Engineering University
  • Fengchun Jiang, Harbin Engineering University
Document Type
Article
Publication Date
2-1-2019
DOI
10.3390/ma12030455
Disciplines
Abstract

Ultrasonic peening treatment (UPT) has been proved to be an effective way of improving residual stresses distribution in weld structures. Thus, it shows a great potential in stress modification for metal parts fabricated by additive manufacturing technology. In this paper, an investigation into the ultrasonic treatment process of AlSi10Mg specimens fabricated by selective laser melting (SLM) process was conducted by means of experimental and numerical simulation. The specimens were prepared using a SLM machine, and UPT on their top surface was carried out. The residual stresses were measured with an X-ray stress diffraction device before and after UPT. Meanwhile, a finite element simulation method for analyzing the influence of UPT on the residual stress field of specimens was proposed and validated by experiments. Firstly, the thermal mechanical coupling numerical simulation of the SLM process of the specimen was carried out in order to obtain the residual stress distribution in the as-fabricated specimen. Then, the transient dynamic finite element simulation model of the UPT process of the specimen was established, and the UPT effect analysis was implemented. In the UPT simulation, the residual stress was applied as a pre-stress on the specimen, and the specimen’s material mechanical property was described by the Johnson–Cook model, whose parameters were determined by Split Hopkinson Pressure Bar (SHPB) experiment. The residual stress distribution before and after UPT predicted by the finite element model agree well with the measurement results. This paper concludes with a discussion of the effects of ultrasonic peening time, as well as the frequency and amplitude of the peening needle on residual stress.

Citation Information
Xiaodong Xing, Xiaoming Duan, Xiaojing Sun, Haijun Gong, et al.. "Modification of Residual Stresses in Laser Additive Manufactured AlSi10Mg Specimens Using an Ultrasonic Peening Technique" Materials Vol. 12 Iss. 3 (2019) p. 455 ISSN: 1996-1944
Available at: http://works.bepress.com/haijun-gong/33/