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Article
Reliability-Informed Life Cycle Warranty Cost and Life Cycle Analysis of Newly Manufactured and Remanufactured Units
Journal of Mechanical Design
  • Meng Li, Iowa State University
  • Venkat P. Nemani, Iowa State University
  • Jinqiang Liu, Iowa State University
  • Michael A. Lee, John Deere Reman—Edmonton, Deere & Company
  • Navaid Ahmed, John Deere Reman—Edmonton, Deere & Company
  • Gül E. Okudan Kremer, Iowa State University
  • Chao Hu, Iowa State University
Document Type
Article
Publication Version
Accepted Manuscript
Publication Date
11-1-2021
DOI
10.1115/1.4050741
Abstract

Standard life cycle techniques such as life cycle warranty cost (LCWC) analysis and life cycle analysis (LCA) are used to respectively quantify the relative economical and environmental advantages of remanufactured goods while simultaneously identifying avenues for improvement. In this paper, we contribute to the literature on life cycle studies by incorporating reliability into LCWC analysis and LCA with the goal of improving long-term/multiple life cycle decision making. We develop a branched power-law model to incorporate the physical degradation mechanisms leading to reduced reuse rates of system parts over multiple life cycles. We then follow a standard LCA protocol to quantify the difference between a new unit and its remanufactured version in terms of environmental impact items such as abiotic depletion potential, global warming potential, and energy consumption. We then devise four practical warranty policies that vary in the choice of replacement and/or provision for extended warranty. All possible replacement scenarios for multiple life cycles are explored for each policy and a mathematically rigorous framework is provided, where the reliability information is used to calculate probabilistic LCWC and life cycle impact items. This reliability-informed LCWC analysis and LCA framework enables design engineers to compare design options and warranty policies by quantifying both economical and environmental impacts to aid in decision making. Although the framework is presented in a general form applicable to any engineered system, we demonstrate the utility of this framework by using a case study of an infinitely variable transmission used in agricultural equipment.

Comments

This is a manuscript of an article published as Li, Meng, Venkat P. Nemani, Jinqiang Liu, Michael A. Lee, Navaid Ahmed, Gül E. Okudan Kremer, and Chao Hu. "Reliability-Informed Life Cycle Warranty Cost and Life Cycle Analysis of Newly Manufactured and Remanufactured Units." Journal of Mechanical Design 143, no. 11 (2021): 112001. DOI: 10.1115/1.4050741. Posted with permission.

Copyright Owner
ASME
Language
en
File Format
application/pdf
Citation Information
Meng Li, Venkat P. Nemani, Jinqiang Liu, Michael A. Lee, et al.. "Reliability-Informed Life Cycle Warranty Cost and Life Cycle Analysis of Newly Manufactured and Remanufactured Units" Journal of Mechanical Design Vol. 143 Iss. 11 (2021) p. 112001
Available at: http://works.bepress.com/gul-kremer/196/