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Presentation
Reliability-Informed Life-Cycle Warranty Cost Analysis: A Case Study on a Transmission in Agricultural Equipment
25th Design for Manufacturing and the Life Cycle Conference (DFMLC)
  • Meng Li, Iowa State University
  • Jinqiang Liu, Iowa State University
  • Venkat Pavan Nemani, Iowa State University
  • Navaid Ahmed, Deere & Company
  • Gül E. Kremer, Iowa State University
  • Chao Hu, Iowa State University
Document Type
Conference Proceeding
Publication Version
Published Version
Publication Date
11-3-2020
DOI
10.1115/DETC2020-22710
Conference Title
ASME 2020 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference
Conference Date
August 17–19, 2020
Abstract

In agricultural and industrial equipment, both new and remanufactured systems are often available for warranty coverage. In such cases, it may be challenging for equipment manufacturers to properly trade-off between the system reliability and the cost associated with a replacement option (e.g., replace with a new or remanufactured system). To address this problem, we present a reliability-informed life-cycle warranty cost (LCWC) analysis framework that enables equipment manufacturers to evaluate different warranty policies. These warranty policies differ in whether a new or remanufactured system is used for replacement in the case of product failure. The novelty of this LCWC analysis framework lies in its ability to incorporate real-world field reliability data into warranty policy assessment using probabilistic warranty cost models that consider multiple life cycles. First, the reliability functions for the new and remanufactured systems are built as the time-to-failure distributions that provide the best-fit to the field reliability data. Then, these reliability functions and their corresponding warranty policies are used to build the LCWC models according to the specific warranty terms. Finally, Monte Carlo simulation is used to propagate the time-to-failure uncertainty of each system, modeled by its reliability function, through each LCWC model to produce a probability distribution of the LCWC. The effectiveness of the proposed reliability-informed LCWC analysis framework is demonstrated with a real-world case study on a transmission used in some agricultural equipment.

Comments

This proceeding is published as Li, Meng, Jinqiang Liu, Venkat Pavan Nemani, Navaid Ahmed, Gül E. Kremer, and Chao Hu. "Reliability-Informed Life-Cycle Warranty Cost Analysis: A Case Study on a Transmission in Agricultural Equipment." 25th Design for Manufacturing and the Life Cycle Conference (DFMLC) 6 (2020): V006T06A033. DOI: 10.1115/DETC2020-22710. Posted with permission.

Copyright Owner
ASME
Language
en
File Format
application/pdf
Citation Information
Meng Li, Jinqiang Liu, Venkat Pavan Nemani, Navaid Ahmed, et al.. "Reliability-Informed Life-Cycle Warranty Cost Analysis: A Case Study on a Transmission in Agricultural Equipment" 25th Design for Manufacturing and the Life Cycle Conference (DFMLC) Vol. 6 (2020) p. V006T06A033-1 - V006T06A033-7
Available at: http://works.bepress.com/gul-kremer/184/