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Article
Novel Extrusion-Based Additive Manufacturing Process for Ceramic Parts
Proceedings of the 27th Annual International Solid Freeform Fabrication Symposium (2016, Austin, TX)
  • Amir Ghazanfari
  • Wenbin Li
  • Ming-Chuan Leu, Missouri University of Science and Technology
  • Greg Hilmas, Missouri University of Science and Technology
Abstract

An extrusion-based additive manufacturing process, called the Ceramic On-Demand Extrusion (CODE) process, for producing three-dimensional ceramic components with near theoretical density is introduced in this paper. In this process, an aqueous paste of ceramic particles with a very low binder content (< 1 vol%) is extruded through a moving nozzle at room temperature. After a layer is deposited, it is surrounded by oil (to a level just below the top surface of most recent layer) to preclude non-uniform evaporation from the sides. Infrared radiation is then used to partially, and uniformly, dry the just-deposited layer so that the yield stress of the paste increases and the part maintains its shape. The same procedure is repeated for every layer until part fabrication is completed. Several sample parts for various applications were produced using this process and their properties were obtained. The results indicate that the proposed method enables fabrication of large, dense ceramic parts with complex geometries.

Meeting Name
27th Annual International Solid Freeform Fabrication Symposium -- An Additive Manufacturing Conference (2016: Aug. 8-10, Austin, TX)
Department(s)
Mechanical and Aerospace Engineering
Second Department
Materials Science and Engineering
Research Center/Lab(s)
Intelligent Systems Center
Keywords and Phrases
  • 3D Printing,
  • Extrusion Freeforming,
  • Fused Deposition,
  • Robocasting,
  • Radiation Drying
Document Type
Article - Conference proceedings
Document Version
Final Version
File Type
text
Language(s)
English
Publication Date
8-10-2016
Publication Date
10 Aug 2016
Citation Information
Amir Ghazanfari, Wenbin Li, Ming-Chuan Leu and Greg Hilmas. "Novel Extrusion-Based Additive Manufacturing Process for Ceramic Parts" Proceedings of the 27th Annual International Solid Freeform Fabrication Symposium (2016, Austin, TX) (2016) p. 1509 - 1529
Available at: http://works.bepress.com/greg-hilmas/228/