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Optimized Production of Vanillin from Green Vanilla Pods by Enzyme-Assisted Extraction Combined with Pre-Freezing and Thawing
Molecules
  • Yanjun Zhang, Spice and Beverage Research Institute, Chinese Academy of Tropical Agricultural Sciences
  • Limei Mo, Hainan University
  • Feng Chen, Clemson University
  • Minquan Lu, Spice and Beverage Research Institute, Chinese Academy of Tropical Agricultural Sciences
  • Wenjiang Dong, Spice and Beverage Research Institute, Chinese Academy of Tropical Agricultural Sciences
  • Qinghuang Wang, Spice and Beverage Research Institute, Chinese Academy of Tropical Agricultural Sciences
  • Fei Xu, Spice and Beverage Research Institute, Chinese Academy of Tropical Agricultural Sciences
  • Fenglin Gu, Spice and Beverage Research Institute, Chinese Academy of Tropical Agricultural Sciences
Document Type
Article
Publication Date
2-1-2014
Publisher
MDPI
Disciplines
Abstract

Production of vanillin from natural green vanilla pods was carried out by enzyme-assisted extraction combined with pre-freezing and thawing. In the first step the green vanilla pods were pre-frozen and then thawed to destroy cellular compartmentation. In the second step pectinase from Aspergillus niger was used to hydrolyze the pectin between the glucovanillin substrate and β-glucosidase. Four main variables, including enzyme amount, reaction temperature, time and pH, which were of significance for the vanillin content were studied and a central composite design (CCD) based on the results of a single-factor tests was used. Response surface methodology based on CCD was employed to optimize the combination of enzyme amount, reaction temperature, time, and pH for maximum vanillin production. This resulted in the optimal condition in regards of the enzyme amount, reaction temperature, time, and pH at 84.2 mg, 49.5 °C, 7.1 h, and 4.2, respectively. Under the optimal condition, the experimental yield of vanillin was 4.63% ± 0.11% (dwb), which was in good agreement with the value predicted by the model. Compared to the traditional curing process (1.98%) and viscozyme extract (2.36%), the optimized method for the vanillin production significantly increased the yield by 133.85% and 96%, respectively.

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