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Article
Interpolation and Extrapolation of Optimally Fitted Kinematic Error Model for Five-Axis Machine Tools
Journal of Manufacturing Science and Engineering, Transactions of the ASME
  • Le Ma
  • Douglas A. Bristow, Missouri University of Science and Technology
  • Robert G. Landers, Missouri university of Science and Technology
Abstract

Machine tool geometric errors are frequently corrected by populating compensation tables that contain position-dependent offsets to each commanded axis position. While each offset can be determined by directly measuring the individual geometric error at that location, it is often more efficient to compute the compensation using a volumetric error model derived from measurements across the entire axis space. However, interpolation and extrapolation of measurements, once explicit in direct measurement methods, become implicit and obfuscated in the curve-fitting process of volumetric error methods. The drive to maximize model accuracy while minimizing measurement sets can lead to significant model errors in workspace regions at or beyond the range of the metrology equipment. In this paper, a method of constructing machine tool volumetric error models is presented in which the characteristics of the interpolation and extrapolation errors are constrained. Using a typical five-axis machine tool compensation methodology, a constraint bounding the tool tip modeled error slope is added to the error model identification process. By including this constraint over the entire space, the geometric errors over the interpolation space are still well identified. Also, the model performance over the extrapolation space is consistent with the behavior of the geometric error model over the interpolation space. The methodology is applied to an industrial five-axis machine tool. In the experimental implementation, for measurements outside of the measured region, an unconstrained model increases the mean residual by 40% while the constrained model reduces the mean residual by 40%.

Department(s)
Mechanical and Aerospace Engineering
Comments

National Science Foundation, Grant CMMI-1335340

Keywords and Phrases
  • control and automation
Document Type
Article - Journal
Document Version
Final Version
File Type
text
Language(s)
English
Rights
© 2023 American Society of Mechanical Engineers, All rights reserved.
Publication Date
5-1-2022
Publication Date
01 May 2022
Citation Information
Le Ma, Douglas A. Bristow and Robert G. Landers. "Interpolation and Extrapolation of Optimally Fitted Kinematic Error Model for Five-Axis Machine Tools" Journal of Manufacturing Science and Engineering, Transactions of the ASME Vol. 144 Iss. 5 (2022) ISSN: 1528-8935; 1087-1357
Available at: http://works.bepress.com/douglas-bristow/118/