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Article
A Layer-To-Layer Control-Oriented Model for Selective Laser Melting
Proceedings of the American Control Conference
  • Xin Wang
  • Cody S. Lough
  • Douglas A. Bristow, Missouri University of Science and Technology
  • Robert G. Landers, Missouri University of Science and Technology
  • Edward C. Kinzel
Abstract

Selective Laser Melting (SLM) is a common additive manufacturing technique which uses a scanning laser source to fuse metal powder layer by layer. Although complex geometries can be produced, quality and repeatability of parts are still two challenges due to complex physical transformations of the metal powder and highly dynamic temperature fields. Finite Element Models (FEMs) have been developed by researchers in order to predict melt pool behaviors. However, simulations on FEM software are too computationally intensive for real-time control applications. Thus, there arises the need for a control-oriented model of SLM processes. In this paper, a state-space control-oriented layer-to-layer model based on the general heat conduction equation is developed. The layer-to-layer model is constructed to step from one layer's thermal feature measurement to the next, thus reducing computational complexity to a level suitable for control. To validate the model, an experiment of a rectangular thin part was conducted, and the simulation described the experimental thermal measurements with 5% error in the output.

Meeting Name
American Control Conference, ACC 2020 (2020: Jul. 1-3 Denver, CO)
Department(s)
Mechanical and Aerospace Engineering
International Standard Book Number (ISBN)
978-153868266-1
Document Type
Article - Conference proceedings
Document Version
Citation
File Type
text
Language(s)
English
Rights
© 2020 Institute of Electrical and Electronics Engineers (IEEE), All rights reserved.
Publication Date
7-3-2020
Publication Date
03 Jul 2020
Citation Information
Xin Wang, Cody S. Lough, Douglas A. Bristow, Robert G. Landers, et al.. "A Layer-To-Layer Control-Oriented Model for Selective Laser Melting" Proceedings of the American Control Conference (2020) p. 481 - 486 ISSN: 0743-1619
Available at: http://works.bepress.com/douglas-bristow/100/