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Article
Effect of Root Flaws on the Fatigue Property of Friction Stir Welds in 2024-T3 Aluminum Alloys
Materials Science and Engineering: A
  • Caizhi Zhou, Missouri University of Science and Technology
  • Xinqi Yang
  • Guohong Luan
Abstract

The fatigue experiment of friction stir (FS) welds in 2024-T3 aluminum alloys were performed to investigate the influence of root flaws on the fatigue strength and life of FS welds. The test results of welds with flaws (flawed welds) were compared with the results suggested by the International Institute of Welding (IIW) recommendations and the welds without root flaws (flaw-free) in the published research reports. It was found that there was always existed flaws at the roots of FS welds because of unsuitable welding parameters and the vertical length of the flaws is about 0.31-0.33 mm for the FS butt-welded joint of 4 mm in thickness. The fatigue life of flawed welds is 33-80 times shorter than that of flaw-free welds, and the fatigue characteristic values have decreased from 120.6 MPa for flaw-free welds to 54.7 MPa for flawed welds at 2 x 106 cycles.

Department(s)
Materials Science and Engineering
Keywords and Phrases
  • Fatigue Performance,
  • Friction Stir Welding,
  • Microstructure,
  • Root Flaws,
  • Aluminum Alloys,
  • Crystal Microstructure,
  • Fatigue Of Materials,
  • Metallographic Microstructure,
  • Welds
Document Type
Article - Journal
Document Version
Citation
File Type
text
Language(s)
English
Rights
© 2006 Elsevier BV, All rights reserved.
Publication Date
2-1-2006
Publication Date
01 Feb 2006
Citation Information
Caizhi Zhou, Xinqi Yang and Guohong Luan. "Effect of Root Flaws on the Fatigue Property of Friction Stir Welds in 2024-T3 Aluminum Alloys" Materials Science and Engineering: A Vol. 418 Iss. 1-2 (2006) p. 155 - 160 ISSN: 0921-5093
Available at: http://works.bepress.com/caizhi-zhou/19/