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Article
A scratch intersection model of material removal during Chemical Mechanical Planarization (CMP)
Journal of Manufacturing Science and Engineering
  • Wei Che, Iowa State University
  • Yongjin Guo, Iowa State University
  • Abhijit Chandra, Iowa State University
  • Ashraf F. Bastawros, Iowa State University
Document Type
Article
Publication Version
Published Version
Publication Date
8-1-2005
DOI
10.1115/1.1949616
Abstract

A scratch intersection based material removal mechanism for CMP processes is proposed in this paper. The experimentally observed deformation pattern by SEM and the trends of the measured force profiles (Che et al., 2003) reveal that, for an isolated shallow scratch, the material is mainly plowed side-way along the track of the abrasive particle with no net material removal. However, it is observed that material is detached close to the intersection zone of two scratches. Motivated by this observation, it is speculated that the deformation mechanism changes from ploughing mode to shear-segmentation mode as the abrasive particle approaches the intersection of two scratches under small indentation depth for ductile metals. The proposed mechanistic material removal rate (MRR) model yields Preston constant similar to those observed experimentally for CMP processes. The proposed model also reveals that the nature of the slurry-pad interaction mechanism, and its associated force partitioning mechanism, is important for determining the variation of MRR with particle size and concentration. It is observed that under relatively soft pads, small particles and low particle concentration, the pad undergoes local deformation, yielding an increased MRR with increasing particle size and concentration. At the other extreme, the intact walls of the surface cells and the connecting cell walls between the surface pores deform globally, resembling a beam or a plate, and a decreasing trend in MRR is observed with increasing particle size and concentration. The predicted MRR trends are compared to existing experimental observations.

Comments

This article is from Journal of Manufacturing Science and Engineering 127 (2005): 545, doi: 10.1115/1.1949616. Posted with permission.

Copyright Owner
ASME
Language
en
File Format
application/pdf
Citation Information
Wei Che, Yongjin Guo, Abhijit Chandra and Ashraf F. Bastawros. "A scratch intersection model of material removal during Chemical Mechanical Planarization (CMP)" Journal of Manufacturing Science and Engineering Vol. 127 Iss. 3 (2005) p. 545 - 554
Available at: http://works.bepress.com/ashraf-bastawros/9/