Skip to main content
Article
Particle Migration in Large Cross-Section Ceramic On-Demand Extrusion Components
Journal of the European Ceramic Society
  • Austin J. Martin
  • Wenbin Li
  • Jeremy Lee Watts, Missouri University of Science and Technology
  • Gregory E. Hilmas, Missouri University of Science and Technology
  • Ming-Chuan Leu, Missouri University of Science and Technology
  • Tieshu Huang
Abstract

Ceramic On-Demand Extrusion (CODE) is a direct ink writing process which allows for the creation of near theoretically dense ceramic components with large cross-sections due to oil-assisted drying. Yttria-stabilized zirconia (YSZ) colloidal pastes (∼d50 ≲ 1 µm) were used in CODE to produce dense (multi-road infill and ≳ 98% relative density), large continuous volume (> 1 cm3), and high fidelity (nozzle diameters ≲ 1 mm) structural ceramic components. However, many of these printed components underwent significant particle migration after forming. The reason for this particle migration defect was investigated using the coffee-ring effect for dilute solutions and rheological methods for dense suspensions. Modifications to the colloidal paste, such as changes in solids loading, pH, or surfactant concentration were explored as to their effectiveness to mitigate the defect. Ultimately, paste formulation and printing trade-offs are discussed with respect to the post-printing defect and as to general direct-write patterning.

Department(s)
Materials Science and Engineering
Second Department
Mechanical and Aerospace Engineering
Comments

Honeywell Federal Manufacturing and Technologies, Grant DE-NA0002839

Keywords and Phrases
  • Additive Manufacturing,
  • Coffee-Ring Effect,
  • Direct Ink Writing,
  • Printability,
  • Rheology
Document Type
Article - Journal
Document Version
Citation
File Type
text
Language(s)
English
Rights
© 2023 Elsevier, All rights reserved.
Publication Date
3-1-2023
Publication Date
01 Mar 2023
Citation Information
Austin J. Martin, Wenbin Li, Jeremy Lee Watts, Gregory E. Hilmas, et al.. "Particle Migration in Large Cross-Section Ceramic On-Demand Extrusion Components" Journal of the European Ceramic Society Vol. 43 Iss. 3 (2023) p. 1087 - 1097 ISSN: 1873-619X; 0955-2219
Available at: http://works.bepress.com/ming-leu/432/