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ZSM-5 coatings on β-SiC monoliths: Possible new structured catalyst for the methanol-to-olefins process
Journal of Physical Chemistry C (2007)
  • B. Madani
  • S. Ivanova
  • B. Louis
  • Jean-Philippe Tessonnier
  • M. J. Ledoux
  • C. Pham-Huu
Abstract

Structured zeolite/silicon carbide composites were succesfully synthesized by ZSM-5 coatings deposited on macroscopic â-SiC foams with medium surface area. A homogeneous coverage of the support (30 wt % zeolite) by ZSM-5 crystals, having 1 ím average size, was reached after a double-coating procedure. The ZSM-5/â-SiC composite materials were characterized by BET, XRD, SEM, and H/D exchange methods. 27Al MAS NMR analysis revealed that all aluminum was present in a tetrahedral coordination, thus sitting in the zeolite framework. The existence of a nanoscopic layer of silica and silicon oxycarbide on the surface of the support ensures the strong anchoring of the zeolite crystals on the â-SiC substrate. The lack of secondary chemical reaction between the synthesis solution and the support allows a precise control of the Si/Al ratio in the final zeolite. The use of ZSM-5 coated â-SiC foam packings in the methanol-to-olefins reaction presents substantial activity/selectivity improvements compared to conventional zeolite packings. Moreover, the structured composites exhibit a higher stability toward deactivation by coking, compared to the powdered form of the zeolite.

Keywords
  • aluminum,
  • chemical reactions,
  • coatings,
  • composite materials,
  • foams,
  • nuclear magnetic resonance spectroscopy
Publication Date
2007
Publisher Statement
Copyright American Chemical Society 2007. Posted with permission.
Citation Information
B. Madani, S. Ivanova, B. Louis, Jean-Philippe Tessonnier, et al.. "ZSM-5 coatings on β-SiC monoliths: Possible new structured catalyst for the methanol-to-olefins process" Journal of Physical Chemistry C Vol. 111 Iss. 11 (2007)
Available at: http://works.bepress.com/jean-philippe_tessonnier/13/